GRP in railway infrastructure

With greater safety on and around the tracks

GRP applications in railway infrastructure:

GRP service and escape routes

GRP service routes and escape and rescue routes increase safety along the track and enable employees and passengers to cross tracks safely even in snowy and wet conditions. More

GRP constructions for maintenance workshops

The use of GRP constructions increases occupational safety. In addition to their highly visible yellow signal color, GRP systems impress with their electrical insulation properties and high slip resistance. This is a decisive advantage, especially in work areas where oil and lubricants are used.

GRP entry and exit platforms

Modern parking facilities are increasingly relying on GRP entry and exit platforms. The material offers clear advantages: electrical insulation, non-slip surfaces for safe entry and exit—even in wet conditions—and virtually maintenance-free use. Optional integrated handrail lighting further enhances orientation and safety in the work area.

GRP bridge coverings

In new construction and modernization projects, GRP gratings are increasingly replacing wood and steel coverings on bridges. They offer a high level of safety, do not require grounding, can be flexibly adapted on site, and are also approved as escape routes.

GRP access and rescue ladders

GRP ladders can be installed quickly, do not require grounding, and incur minimal maintenance costs. Installation can be carried out without heavy equipment, meaning that little to no closure time is required. An efficient solution for safe access and egress in the track area.

GRP platforms

GRP platforms can be installed in only around 30% of the usual construction time and significantly reduce track closures. The lightweight, corrosion-free material is virtually maintenance-free, non-slip, and modularly adaptable. A safe, durable, and economical solution for modern railway operations.

Cost-effectiveness in railway construction

In modern railway construction, availability is key. Downtime, maintenance work, and track closures result in high follow-up costs. This is precisely where GRP comes into its own.

GRP is corrosion-free and permanently weather-resistant. There is no rust, coating costs, or materialrelated substance loss—even in the presence of moisture, de-icing salts, or aggressive environmental influences. This reduces maintenance costs in the long term and makes costs predictable over the long term.

Another economic advantage is the electrical insulation effect of GRP. Additional grounding or insulation measures are not necessary in many applications. This simplifies planning, execution, and acceptance— especially in sensitive areas of railway infrastructure.

Thanks to their low weight, ease of processing, and high degree of prefabrication, GRP components can be assembled quickly and efficiently. Construction times are significantly reduced, downtime is minimized, and disruption to ongoing operations is reduced.

Your advantages:

Lower life cycle costs
Shorter construction times
Higher plant availability

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Walk safely. Work safely.

In railway infrastructure, traffic and work areas must be reliably usable at all times. Safety is not an additional function, but a design requirement.

GRP treads offer permanently high slip resistance - even in rain, snow, or icy conditions. This reduces the risk of falls and accidents for passengers as well as maintenance and operating personnel, and increases safety in daily operation and in emergency situations.

The targeted use of colors - such as yellow or red - helps with orientation in safety-relevant areas. Escape routes, work zones, and hazardous areas are clearly recognizable, even in conditions of limited visibility or high foot traffic.

The combination of slip resistance, walking comfort, and visual guidance makes GRP a proven material for safe, functional, and durable solutions in railway infrastructure.

Highest quality standard – compliant with standards and approved

Quality in railway construction is not a question of standards, but of evidence.

CTS operates in accordance with the requirements of DBS 918010. The HPQ (manufacturer and product qualification) confirms that manufacturing, products, and processes comply with the defined quality standards of the railway.

All relevant GRP products are EBA-certified. Approval by the Federal Railway Authority confirms their suitability for use in railway engineering systems – tested for safety, durability, and functionality.

Your advantages:

Approved solutions
Clear technical evidence
Maximum planning reliability

Partner of Deutsche Bahn AG

CTS has been working successfully with Deutsche Bahn AG for over 25 years. This long-standing partnership stands for reliable project management, technical expertise, and practical relevance.

As a framework agreement partner, we support projects from consulting and planning to turnkey installation. We understand the processes, requirements, and challenges in the railway environment— and translate them into robust, cost-effective solutions.

CTS stands for clear responsibility, short distances, and reliable deadlines.

Concrete-free foundations – with EBA approval

Screw foundations from Krinner are EBA-approved and therefore authorized for use in railway construction. They enable foundation-free construction without concrete – ideal for projects in existing buildings.

The advantages over traditional concrete foundations:

Work possible while traffic continues to flow
No excavation work, no curing times
Can be loaded immediately
Significantly reduced construction time and emissions

Screw foundations are durable, can be dismantled without leaving any residue, and can be reused if necessary—a clear advantage in terms of sustainability, flexibility, and cost-effectiveness:

GFK non-combustible – VAPORCOM

With VAPORCOM, CTS offers a non-combustible fiber composite material for safety-critical applications in railway infrastructure.

VAPORCOM combines the well-known advantages of GRP – low weight, electrical insulation, high design freedom – with non-combustibility (building material class A1). This makes the material suitable for areas with the highest fire protection requirements, without any compromises in design.

Structurally resilient. Safe. Future-proof.

Everything from a single source
- On-site consultation and measurement
- In-house production of components and structure
- Pre-assembled systems for short construction times
- Delivery and installation by experienced teams
More than 30 years of experience
- Specialist in GRP for industrial plant engineering
- Extensive certification (e.g., ISO 9001, EBA, DIBt)
- Operating across Europe for leading industrial and infrastructure customers
Economic efficiency
- Pre-fabricated systems reduce assembly time
- Rapid implementation thanks to short construction phases
- Low life cycle costs thanks to minimal maintenance requirements

Long service life
- No corrosion, no rotting
- Resistant to chemicals such as acids and alkalis
- UV and weather resistant – ideal for outdoor use
Outstanding material properties
- High mechanical strength – comparable to steel
- Only 25% of the weight of steel – ideal for lightweight construction
- Certified manufacturer/processing quality according to European standards
Safety
- Slip resistance according to R13 with high walking comfort
- Antimagnetic and spark-free – also for sensitive areas
- Static verification possible for all designs